FedEx Targets May Return for 28 Grounded MD-11 Cargo Jets

FedEx is preparing to reactivate its fleet of 28 MD-11 freighter aircraft by the end of May, pending Federal Aviation Administration approval. The aircraft have been grounded since November following a fatal UPS cargo plane crash in Louisville, Kentucky, where the left engine separated during takeoff. Key Details Boeing has completed engineering analysis and developed maintenance solutions to address the safety issue. The primary fix involves installing a new bearing in the pylon aft bulkhead to correct a design flaw that contributed to engine separation. FedEx maintenance teams have already validated Boeing's proposed repair procedures. Why It Matters The National Transportation Safety Board discovered fatigue cracks in the structural section holding the engine to the wing on the UPS aircraft, with similar issues identified on other MD-11s in operation. Reactivating this cargo fleet is critical for FedEx's freight capacity and operational efficiency. Next Steps FedEx is conducting a town hall meeting on May 6 at Memphis headquarters to brief pilots and crew members on the engineering findings, repair procedures, and return-to-service timeline. The FAA must formally approve the maintenance protocol before flights can resume. Until regulatory clearance is granted, the May target remains contingent on federal sign-off.